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Product Name: ACSR Full Tension Splice Connector

Product Number: 029

Product Details

Application and Function:

 

The majority of overhead transmission lines currently in use are steel-reinforced core aluminum conductors (ACSR). It's intended for conductor to connect within span, or connect when conductor’s outer aluminum and steel core are disrupted. The full tension splice connector  is consisted of inner steel core connection strip, fuller strip, and outer connection strip. Compared with connection pipe and hydraulic pipe now used widely, it’s installed easily, qualified, corrosion resistant, lightweight, and resilient, may restore mechanical and electrical property for 100%.

Installation of  ACSR Full Tension Splice Connector

 

 

Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications 

This is a whole set of splice connector used in the field

 

 

 

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

1.   Place steel core splice connector at one end of conductor, measure out a half length of splice connector along conductor, plus 6.5mm, use ethane tape winding there, cut outer aluminum strand measured, show up inner steel core. Handle another end in the same way;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

2.   Choose one set of steel core splice connector containing the most pieces, place its center mark at one steel core end, wind half of its length onto conductor, then install another steel core in the same way, meanwhile install the 2nd and 3rd sets until it’s completed;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

3.   The fully installed steel core splice connector;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

4.   Make center mark of fuller strip containing the most pieces (if required) aimed with center mark of steel core splice connector, and wind it up until it’s completed. In the same way, install the 2nd, 3rd set of fuller strip as shown above;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

5.   It’s the fully installed fuller strip. To ensure a reliable power connection, all conductors, regardless of new and old, must be polished bright and clean, and installed promptly. Use qualified anti-oxygen to defer oxidization;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

6.   Align with the 2 center marks of fuller strip and outer splice connector containing the most pieces, wind it up carefully;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

7.   Place the 2nd set of splice connector at center mark, wind 1-2 pitches on both sides of center, install the 3rd splice connector in the same way, and then wind the 2nd and 3rd sets of splice connector until about 1 pitch from the end;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

8.   Split one end pitch of splice connector into one or two pieces, wind onto conductor singly, which is conducive to install and protect conductor;

 Picture of ACSR Full Tension Splice Connector installation steps, product functions and applications

9.   A fully installed full tension splice connector whose holding strength can be up to its rated breaking strength,  and conductivity can be better than steel core aluminum strand in the same length.

 

 

 

Instruction:

 1.   The product should be packed and stored in carton, note: anti humidity, extrusion, avoid deformation and damage;

 2.   It’s a fine designed product, may be reused 3 times in its initial installation, never reused after that;

 3.   Use excellent anti-oxygen to defer oxidization as possible as it can;

 4.   It’s an one-off product regulated, used y skilled workers trained specially, in no case, it may be reused or modified;

 5.   For a good performance, make sure a proper size to be selected before using;

 6.   If in doubt, please contact us.  

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